Dana 28 compared to Dana 35

Description

Dana 28 Dana 35
Gears Reverse cut Reverse cut
Gear ring 6.63" 7.5"
Spline's 23 27
Bolt pattern 12 10

Axle Shafts diameters

   
1. outer shaft out side end 15/16" 1 1/8"
2. outer shaft inside diameter 1 1/8" 1 5/16"
U-joints small Same as the Dana 44
3. Main shaft Diameter (Inner shaft) 2 7/16" 3 1/4"
4. Shaft diameter where it goes into the carrier 1 3/16" 1 5/16"
5. spline diameter 1" 1 3/16"
Outside Diameter of spindles 1 3/4 " 1 5/8"
     

Here is a Dana 35 axle shaft, the numbers are reference points to the dimensions listed above.

 

 Below is a picture of a broken Dana 28 Shaft. This shaft broke when the truck was coming out of a mud hole.

There was lots of tire spine and when the tire caught solid ground the shaft snapped at the u-joint

 

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